For additional product information visit our website at http://www.apextoolgroup.com

This quick set-up guide is the -- original Quick Set-Up Guide -- and is intended for all persons who configure settings on the mPro400GC controller.

The quick set-up guide does the following: • describes a quick and facile way to start-up and configure the mPro400GC controller. • It provides important instructions for safe and effective operation.

The following documents provide additional information for the operation and service of the mPro400GC controller. • Programming manual, no. PL12EN-1001 • Recovery Installation • Parts manual, no. PL12-1000EN • System description, Fastening technology, no. P1730E

Symbols in the text:

italics Identifies menu items such as Diagnosis

• Identifies the selection of a menu item from the menu such as File > Print

<…> Identifies elements such as buttons, push button or external keyboard input, e. g.

Courier Identifies elements such as input fields, checkboxes, radio buttons or drop-down menus. Indicates the name of paths and files, e. g. setup.exe

/ Separates the subdirectories of file paths, e. g. file/print (OS9 operating system)

• Identifies lists

➔ Identifies instructions to be followed

Disclaimer:

Apex Tool Group reserves the right to modify, supplement or improve this document or the product without prior notice. This document may not be reproduced in whole or in part in any way, shape or form, or copied to another natural or machine-readable language or to a data carrier, whether electronic, mechanical, opti- cal or otherwise, without the express permission of Apex Tool Group.

DGD and Cleco are trademarks of the Apex Tool Group Division.

2 PL12EN-1004 2011-01 en00d451.fm, 20.07.2011

This pictogram identifies all references to potential electrical shock, alerting of hazards to life and health of personnel.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 3

The mPro400GC product line consists of three controllers; Master, Primary and Secondary. • Primary - Controls up to sixteen (16) tools. This unit includes a servo. One (1) standard corded hand- held or fixtured tool could directly connect. For further corded tools / fixtured spindles are Secondary controllers required. • Master - Controls up to sixteen (16) tools. This controller does not include a servo. For corded tools / fix- tured spindles are Secondary controllers required. • Secondary - Controls one (1) corded handheld or fixtured tool. Must be used with a Master or Primary controller.

Controller Order no. Controls up to (…) tools

Servo included

Tool compatibility

Primary mPro400GC-P 16 1 18–48 AirLB 1)

Cordless EC tool DGD-Intelligent-Spindles (BTS Series) 2)

Master mPro400GC-M 16 – Cordless EC tool DGD-Intelligent-Spindles (BTS Series) 3)

Secondary mPro400GC-S 1 1 18–48 AirLB 1)

1. Limited to 1 tool

1. Additional Hardware necessary. For programming mark Advanced > Controller Settings > Display Mpro Button .

c01259.png

Fig. 1-1 Controller Description

4 PL12EN-1004 2011-01 en01d441_bedingt.fm, 20.07.2011

It is mandatory that national, state and local safety and wiring standards be followed during installation. These standards take precedence over any information presented in this section.

• Do not energize the unit until all connections have been properly made. • Equipment must be properly grounded before applying power. Units energized by cord and plug must be connected to an approved and properly grounded receptacle. • All units must be energized by an isolated line. • The unit must always be closed and secured prior to energizing the unit. • Ensure the power switch is in the „off“ position prior to connecting the power cord.

Though it is not mandatory, the following instructions are highly recommended for the protected operation of your unit. • Use oversized feeder lines to reduce electrical noise and voltage drop.

1. Loosen the two long mounting screws at the bottom of the controller so the mounting plate can be separated from the controller. See Fig. 1-16. 2. Fig. 1-17 illustrates the bolt pattern for hanging the mounting plate on a wall. Note the hole size dimensions so the correct size bolts are chosen. Size ¼“ or M6 bolts (4) should fit the mounting plate holes and support the controller. 3. Once the mounting plate is installed in its location the controller can be hung on the bracket utilizing the four studs protruding from the back of the controller. Once in place, the controller can be secured at the bottom using the two long screws removed in Step 1.

1. Connect the cable to the tool. 2. Connect the other end of the cable to the controller. The connector at the controller is an Air-LB con- nector and utilizes a push-pull style connector. Before attempting to attach the cable verify that the collar on the controller connector is pushed towards the controller. If the collar is pulled away from the controller the cable will not connect to the controller. Insert the cable connector and pull the collar away from the controller (towards the cable) to lock the cable in place. 3. Insert the power cord into the controller and into a 115 or 230 VAC power source. 4. Using the ON/OFF power switch at the front of the controller power the controller ON. 5. Refer to the Programming Manual, PL12-1001EN, for all other connections.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 5

c01209en.png c01210en.png

Fig. 1-2 Run Screen

1. When the controller has finished booting up it should advance to the Run screen . The screen is a touch screen. At the lower right corner of the screen press .

Fig. 1-3 Navigator Screen

1. Press Navigator Menu > Tool Setup .

6 PL12EN-1004 2011-01 en01d441_bedingt.fm, 20.07.2011

c01211en.png

Fig. 1-4 Tool Setup – Tool List

1. Touch the horizontal bar indicating the Primary tool to highlight it. Touch .

c01212en.png

Fig. 1-5 Tool Setup Tool Settings

1. Verify that the tool shown is the tool connected. Check the Model number and Serial Number . If the tool is correct press . In the screen that appears press for that screen. A screen will appear indicating that the settings are being saved. When the save process is complete, the Tool Setup - Tool List screen is displayed. Press . Advance to 1.9 Manual Program- ming, page 12 for programming instructions.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 7

Live wire communication requires three items; Tool, Controller, and Access point. Each item will require an IP address. All the IP addresses will be similar in structure such as 192.168.0.100, 192.168.0.110, 192.168.0.120, etc. The access point will also have a SSID name, which will need to be entered in the con- troller.

Hardware Connections

1. Connect the access point to the controller using the cable provided with the access point. The cable should be a crossover cable. Plug the cable into the X1 Ethernet port. See Fig. 1-16. 2. Apply power to the controller and access point.

Controller IP address:

c01213en.png

Fig. 1-6 Communications – Network Settings

1. Select Navigator > Communications > Network Settings . 2. If not using server assigned addresses disable DHCP for Card One. 3. Enter the IP address and Subnet Mask that will be assigned to the controller. 4. Press key to accept entries. 5. Click on the message screen that appears. The screen will return to the Navigator Menu then begin storing data. 6. A message will appear to restart the controller.

8 PL12EN-1004 2011-01 en01d441_bedingt.fm, 20.07.2011

Setting Up the LiveWire Tool

c01215en.png

Fig. 1-7 Tool Setup – RF Settings

1. Select Navigator Menu > Tool Setup > RF Settings > IRDA Serial. Correct port depending on the port connected to at the base of the controller. (CON 1 and CON 2 are X4 and X5 respectively at the con- troller.) 2. If serial connectivity has been made the SSID , Encryption , and remaining fields will become avail- able for programming. Enter a value for SSID . If Encryption is selected enter a Network Key and confirm it by re-entering it below the initial Network key entry. If DHCP is not being used select Use the following IP address and enter the IP address and Subnet mask. Press .

c01211en.png

Fig. 1-8 Tool Setup – Tool List

1. Select Navigator Menu > Tool Setup . Press the screen at the tool number location you wish to install the tool. The row should highlight in orange. Position 1 is reserved for the Primary or corded tool.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 9

c01216en.png

Fig. 1-9 Tool Setup – Install

1. Press <+ Install> and select the LiveWire w/WLAN choice from the popup screen that appears. Enter the Live Wire IP Address for the tool. Without DHCP this should be the same address as entered in Step 2, 1.6.2 RF (Radio Frequency) Settings, page 9. Using DHCP should same IP address as displayed on Tool display entered. Press and save the settings.

c01217en.png

Fig. 1-10 Tool Setup – Accepting the Tool

1. Select Navigator Menu > Tool Setup > Tool Settings button. Verify the Model Number and Serial Number . If the information is correct press at the bottom of the screen. Continue with saving settings.

10 PL12EN-1004 2011-01 en01d441_bedingt.fm, 20.07.2011

c01218en.png

Fig. 1-11 Tool Application Fastening Strategy

Select Navigator Menu > Basic and the Basic Application Builder screen with appear. Verify that the Tool and Application are correct. Select a Fastening strategy , Torque Control/Angle Monitor or Angle Control/Torque Monitor. The parameters can be programmed manually or by pressing .

c01219en.png

Fig. 1-12 Controller Settings

1. Before using the Auto Program feature select Navigator Menu > Advanced > Controller Settings and choose the desired Engineering units. Press to save settings.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 11

c01220en.png

Fig. 1-13 Torque Control/Angle Monitor

1. Select Navigator Menu > Basic > Auto Progr… . Enter the desired final stage torque value using the virtual keypad. Press to close the keyboard. Press from the Auto Program screen. Lim- its of ±15% will be provided. Parameters can be adjusted if needed. Press button to return to the Navigator Menu and save parameters.

c01219en.png

Fig. 1-14 Controller Settings

1. Before programming the application select Navigator Menu > Advanced > Controller Settings and choose the desired Engineering units. Press to save settings.

12 PL12EN-1004 2011-01 en01d441_bedingt.fm, 20.07.2011

c01221en.png

Fig. 1-15 Manual Programming

1. Touch the Torque High Limit field and a keyboard will appear. Enter the desired High Torque value. Whole numbers do not require decimal points. They will be added automatically. Use the Tab key on the keyboard to move the keyboard to the next field. When finished, press on the keyboard. Select and the screen will return to the Navigator Menu and begin saving parameters.

en01d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 13

d01223_1.png

Position Description Position Description

1 System Bus Connector 8 Serial Connector #2

2 Tool Connector 9 Anybus Fieldbus

3 Power Connection 10 Serial Connector #1

4 Mounting Bracket Screw 11 USB ports (2)

5 Mounting Bracket Screw 12 Ethernet Connector #2

6 I/O Connectors 13 Ethernet Connector #1

7 Anybus Fieldbus

Fig. 1-16 Connector Locations

14 PL12EN-1004 2011-01 en02d441_bedingt.fm, 20.07.2011

10.38" (263 mm)

a01224.png

4× 7.750" (197 mm) 4× 1.315" (33.4 mm)

1.825" (46.4 mm)

2× 1.250" (31.8 mm)

2× 12.500" (318 mm) 14.88" (378 mm)

0.075" (1.9 mm)

10×.270“ (6.86 mm)

10×.503“ (12.8 mm)

10×.313“ (1.95 mm)

Fig. 1-17 Mounting Information

en02d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 15

d01223_1.png

Fig. 1-18 Primary / Master Pin Configuration

Pin # I/O Description Pin # I/O Description

12 Out GND2 24 Out GND2

11 In Common GND 23 In Common GND

10 Output O 03 22 Output O 07

9 Output O 02 21 Output O 06

8 Output O 01 20 Output O 05

7 Output O 00 19 Output O 04

6 Input I 03 18 Input I 07

5 Input I 02 17 Input I 06

4 Input I 01 16 Input I 05

3 Input I 00 15 Input I 04

2 In Output Common O0-O3 14 In Output Common O4-O7

1 Out +24 V2 13 Out +24 V2

The two I/O connectors are populated with both Inputs and Outputs to help reduce cabling when utilizing four or less Inputs and Outputs. The I/O can be used with the internal 24-volt supply in the controller or an external 24-volt supply such as a PLC. The following examples 1.9.3 / 1.9.4 utilize Tool Start as an Input and Cycle OK as an Output.

16 PL12EN-1004 2011-01 en02d441_bedingt.fm, 20.07.2011

d01223_2.png

Fig. 1-19 Secondary Pin Configuration

Pin # I/O Description Pin # I/O Description

12 Out Common GND2 24 Out Common GND

11 In Common GND 23 In Common GND

10 Output O 03 22 Output O 07

9 Output O 02 (Yellow LED) 21 Output O 06

8 Output O 01 (Green LED – OK) 20 Output O 05

7 Output O 00 (Red LED – NOK) 19 Output O 04

6 Input I 03 18 Input I 07

5 Input I 02 17 Input I 06

4 Input I 01 (Reverse) 16 Input I 05

3 Input I 00 (Start) 15 Input I 04

2 N. C. 14 N. C.

1 Out +24 VDC 13 Out +24 VDC

• After address change is a reboot required.

INPUTS: Pins 11 and 23 (Common GND) are the Input “returns”.

• Controller Internal 24-volt Supply Pins 11 and 23 must be jumpered to Pins 12 and 24 respectively.

OUTPUTS: Pins 2 and 14 (Output Common) are the voltage source for the Outputs.

• Controller Internal 24-volt Supply

en02d441_bedingt.fm, 20.07.2011 PL12EN-1004 2011-01 17

Pins 2 and 14 must be connected to Pins 1 and 13 respectively.

Pin # I/O Description Pin # I/O Description

12 Out GND2 24 Out GND2

11 In Common GND 23 In Common GND

10 Output O 03 22 Output O 07

9 Output O 02 21 Output O 06

8 Output O 01 20 Output O 05

7 Output O 00 (Linking OK) e. g. 19 Output O 04

6 Input I 03 (Tool Start) e. g. 18 Input I 07

5 Input I 02 17 Input I 06

4 Input I 01 16 Input I 05

3 Input I 00 15 Input I 04

2 In Output Common O0-O3 14 In Output Common O4-O7

1 Out +24 V2 13 Out +24 V2

INPUTS: Pins 11 and 23 (Common GND) are the Input “returns”.

• Controller External 24-volt Supply Pins 11 and 23 will have to return to the GND of the external 24-volt supply.

OUTPUTS: Pins 2 and 14 (Output Common) are the voltage source for the Outputs.

• Controller Internal 24-volt Supply Pins 2 and 14 must be connected to the external 24-volt supply..

Pin # I/O Description Pin # I/O Description

12 Out GND2 24 Out GND2

11 In Common GND 23 In Common GND

External Ground

10 Output O 03 22 Output O 07

9 Output O 02 21 Output O 06

8 Output O 01 20 Output O 05

7 Output O 00 (Linking OK) e. g. 19 Output O 04

External Ground

6 Input I 03 (Tool Start) e. g. 18 Input I 07

From External 24 V

5 Input I 02 17 Input I 06

4 Input I 01 16 Input I 05

3 Input I 00 15 Input I 04

2 In Output Common O0-O3 14 In Output Common O4-O7

From External 24 V

1 Out +24 V2 13 Out +24 V2

18 PL12EN-1004 2011-01 en02d441_bedingt.fm, 20.07.2011

Dallas, TX Detroit, MI Houston, TX Lexington, SC Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center 670 Industrial Drive 1470 Post & Paddock 2630 Superior Court 6550 West Sam Houston Lexington, SC 29072 Grand Prairie, TX 75050 Auburn Hills, MI 48326 Parkway North, Suite 200 Tel: 800-845-5629 Tel: 972-641-9563 Tel: 248-391-3700 Houston, TX 77041 Tel: 803-359-1200 Fax: 972-641-9674 Fax: 248-391-7824 Tel: 713-849-2364 Fax: 803-358-7681 Fax: 713-849-2047

Los Angeles, CA Seattle, WA York, PA Canada Apex Tool Group Apex Tool Group Apex Tool Group Apex Tool Group Sales & Service Center Sales & Service Center Sales & Service Center Sales & Service Center 15503 Blackburn Avenue 2865 152nd Avenue N.E. 3990 East Market Street 5925 McLaughlin Road Norwalk, CA 90650 Redmond, WA 98052 York, PA 17402 Mississauga, Ont. L5R 1B8 Tel: 562-926-0810 Tel: 425-497-0476 Tel: 717-755-2933 Canada Fax: 562-802-1718 Fax: 425-497-0496 Fax: 717-757-5063 Tel: 905-501-4785 Fax: 905-501-4786

Germany England France China Apex Tool Group Apex Tool Group, LLC Apex Tool Group SAS Cooper (China) Co., Ltd. GmbH & Co. OHG Pit Hill Zone Industrielle a company of Industriestraße 1 Piccadilly BP 28 Apex Tool Group, LLC D-73463 Westhausen Tamworth 25 Avenue Maurice Chevalier 955 Sheng Li Road, Germany Staffordshire 77831 Ozoir-la-Ferrière Cedex Heqing Pudong, Shanghai Tel: +49 (0) 73 63/ 81-0 B78 2ER France China 201201 Fax: +49 (0) 73 63/ 81-222 U.K. Tel: +33-1-64432200 Tel: +86-21-28994176 Tel: +44 (0) 191 4197700 Fax: +33-1-64401717 Fax: +86-21-51118446 Fax: +44 (0) 182 7874128

Mexico Brazil Cooper Tools Cooper Tools Industrial Ltda. de México S.A. de C.V. a company of a company of Apex Tool Group, LLC Apex Tool Group, LLC Av. Liberdade, 4055 Vialidad El Pueblito #103 Zona Industrial - Iporanga Parque Industrial Querétaro 18087-170 Sorocaba, SP Brazil Querétaro, QRO 76220 Tel: (011) 55 15 238 3929 Tel: +52 (442) 211-3800 Fax: (011) 55 15 228 3260 Fax: +52 (442) 103-0443

Apex Tool Group 670 Industrial Drive Lexington, SC 29072 United States Phone: 800-845-5629 Fax: 803-358-7681 www.apextoolgroup.com