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Durofix

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PRO-Assembly Tools: Oil Pulse Tools Series

RZ4014 OIL PULSE

INDUSTRIAL OIL PULSE TECHNOLOGY

Connecting the Oil Pulse Unit directly to brushless motor, low noise, low vibration, low reaction, and speedy fastening.

New designed built-in cooling fan reduces heat of pulse unit contributing to stable operation.

INNOVATIVE COOLING TECHNOLOGY (Patent-Pending)

Mechanically adjust Auto Shut-off torque.

Built-in OK/NG Data Storage up to 1000 tightening cycles, Data Communication & Extraction using USB-Dongle or DR002.

ADJUSTABLE PRECISION SHUT-OFF FUNCTION

WIRELESS DATA COMMUNICATION

RZ2013 OIL PULSE

INDUSTRIAL OIL PULSE TECHNOLOGY

Connecting the Oil Pulse Unit directly to brushless motor, low noise, low vibration, low reaction, and speedy fastening.

New designed built-in cooling fan reduces heat of pulse unit contributing to stable operation.

INNOVATIVE COOLING TECHNOLOGY (Patent-Pending)

Mechanically adjust Auto Shut-off torque.

Built-in OK/NG Data Storage up to 1000 tightening cycles, Data Communication & Extraction using USB-Dongle or DR002.

ADJUSTABLE PRECISION SHUT-OFF FUNCTION

WIRELESS DATA COMMUNICATION

Tightening Torque

DR002 & DR001 Connection Availability

Adjustment

Oil Pulse Tools BENCHMARK

Brand Durofix URYU / AIMCO YOKOTA

Voltage 40V / 20V 22.2V 22.2V

RZ2013-D-WR30

UDBP-T40 TDBP-T50 TDBP-T60 UDBP-TA70(P)-RF

YZ-600E YZ-T800E YZ-T980E YZ-T1000E

RZ2013-3-WR40 RZ2013-3-WR55

Model Number

RZ4014-WR90

Specifications

Driver 1/4" Hex, 3/8", 1/2" Square 3/8" Square 3/8", 1/2" Square

Motor BLDC BLDC BLDC

No-Load Speed (RPM) 800-6000 4800 1500 - 4800

2000-4800

4.5-8

7-20

6.5-13

15-35

Torque Shut-Off Setting Range (Nm)

30-55

13-26

45-65

55-90

26-47

60-80

1.65

1.62

Tool Weight (Kg)

1.7~ NA 1.7~ NA

1.78

2.55

Controller / Receiver USB Dongle / DR002 HERUTU HERUTU / Programming Console

Communication BT N/A N/A

SPECS COMPARISON WITH OTHER BRANDS

Tightening

Torque Ranges

Weight *excl. Battery

Tightening Number/Min. 2 ※

Number/

Vibration Noise Overall Length Overall Height

*incl. battery Free Speed

Charge

Models

※ 1

※ 2

(N ・ m) (kg) (Bolt) (Bolt) (m/s 2 ) (dB) (mm) (mm) (rpm)

RZ2013-D-WR30 12~30 1.25 8 1040@2ah 2000@4ah <2 80 190 239 1,500~6,000

RZ2013-3-WR40 15~40 1.2 8 1136@2ah 2056@4ah <2 80 192 239 1,500~6,000

330@2ah 750@4ah

/ / 179 / 4,800

14.4v

YZ-T800 15 ～ 35 1.1 8 800 <2.5 76 166 248 4,800

RZ2013-3-WR50 35~50 1.38 6 464@2ah 768@4ah <2 80 210 239 1,500~6,000

250@2ah 570@4ah

/ / 187 / 4,800

14.4v

YZ-T900 30 ～ 50 1.2 6 700 <2.5 78 173 248 4,800

UBX-T80 35~65 1.4 5 480@3ah

18v / / 193 / 4,800

YZ-T950 40 ～ 60 1.2 5 650 <2.5 79 173 248 4,800

※1 ； Max Value at Hard Joint ※2 ； Measurement condition @Lab .

DATA RZ4014

Tightening Number / Minute

RZ4014-WR90 : 5 bolts / minute.

RZ2013-3-WR55 : 5 bolts / minute. RZ2013-3-WR40 : 6 bolts / minute. RZ2013-D-WR30 : 8 bolts / minute.

Testing Condition

- Test Joint: Hard Joint - Tightening time: 0.5 + 1 second stop - Room Temperature: 30℃ - Operation per one minute: (0.5sec. tightening + 1sec. Stop Interval) X Number of bolts + Remaining time (60-1.5X No. of bolt) stop.

RZ4014-WR90 at 90Nm testing Operation per one minute:

(0.5sec. tightening + 1 sec. stop Interval) x 5 bolts, 52.5 sec. stop

Non-Transducer Parameters setting

Note: Only “OK/NG” For RV2047, RV2048, RV2017/27/37, RZ4012, and RZ4014 since the tools does not have any transducer to sense torque and angle value.

Tools Monitor Mode

DATA RZ4014

Actual Data testing

RZ2013-3-WR55: 40 Nm, M12, 8bolt/min.  464 bolts / 20V 2.0Ah Battery  768 bolts / 20V 4.0Ah Battery RZ2013-3-WR40: 27.5 Nm, M8, 8bolt/min  1136 bolts / 20V 2.0Ah Battery  2056 bolts / 20V 4.0Ah Battery RZ2013-D-WR30: 22 Nm, M8, 8bolt/min  1040 bolts / 20V 2.0Ah Battery  2000 bolts / 20V 4.0Ah Battery

RZ4014-WR90: 90Nm M14.5bolt/min.  162 bolts / 40V 2.0Ah Battery

Testing Condition

- Test Joint: Hard Joint - Tightening time: 0.5 + 1 second stop - Room Temperature: 30℃ - Operation per one minute: (0.5sec. tightening + 1sec. Stop Interval) X 8 Bolts + (48 seconds) stop. - Tool temperature rising is less than 15 ℃

PERFORMANCE ON SOFT JOINT

RZ2013-3-WR50

RZ2013-WR50---Tool No.3 M8 Soft Joint No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse

1-5 30.7 Nm / 12 30.0 Nm / 12 30.7 Nm / 12 29.4 Nm / 12 29.1 N-m / 12 6-10 29.6 Nm / 12 31.7 Nm / 12 30.9 Nm / 12 29.7 Nm / 12 29.2N-m / 11 11-15 29.2 Nm / 12 29.7 Nm / 12 31.1 Nm / 12 31.3 Nm / 12 31.0N-m / 12 16-20 30.3 Nm / 12 30.8 Nm / 12 31.3 Nm / 12 33.0 Nm / 14 31.9N-m / 13 21-25 33.8 Nm / 13 31.9 Nm / 13 31.2 Nm / 13 30.3 Nm / 14 31.8N-m / 13 26-30 30.1 Nm / 12 33.1 Nm / 13 31.8 Nm / 12 33.2 Nm / 14 33.7N-m / 13

RZ2013-WR50---Tool No.2 M8 Soft Joint

No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque/Pulse

1-5 33.6 Nm / 14 30.7 Nm / 14 32.8 Nm / 15 31.7 Nm / 14 31.5 Nm / 14

6-10 33.5 Nm / 14 35.3 Nm / 15 34.9 Nm / 14 32.4 Nm / 14 33.1 Nm / 14

11-15 33.6 Nm / 14 31.0 Nm / 14 33.5 Nm / 14 34.8 Nm / 14 33.7 Nm / 14

16-20 32.7 Nm / 13 32.2 Nm / 13 32.5 Nm / 14 34.9 Nm / 14 34.4 Nm / 14

21-25 31.8 Nm / 14 35.6 Nm / 15 32.9 Nm / 14 34.6 Nm / 14 36.3 Nm / 14

26-30 32.3 Nm / 14 31.1 Nm / 15 34.3 Nm / 15 34.3 Nm / 15 34.4 Nm / 14

1. The tool has been turned until the end and released half a turn (set on maximum torque). 2. Test M8 soft combination and record the date of 30 tightenings. 3. The pulse time is set to 1 second. 4. B2027LA 2.0Ah Battery back is being used

RZ2013-3-WR50(Tool No.2) Cmk: 1.795 (Tolerance: 25% /Target Torque: 33Nm)

CV: +/4% RZ2013-3-WR50(Tool No.3) Cmk: 1.899 (Tolerance: 25% /Target Torque: 31Nm)

CV: +/-4%

PERFORMANCE ON SOFT JOINT

RZ2013-3-WR40

RZ2013-3-WR40---Tool No.3 M8 Soft Joint

No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse

1-5 22.5 Nm / 12 26.2 Nm / 12 23.5 Nm / 12 23.9 Nm / 12 22.3 Nm / 12

6-10 24.0 Nm / 12 24.4 Nm / 11 24.0 Nm / 12 23.4 Nm / 11 25.2 Nm / 12

11-15 24.4 Nm / 11 25.2 Nm / 12 22.4 Nm / 12 23.8 Nm / 11 26.7 Nm / 12

16-20 23.9 Nm / 11 26.9 Nm / 13 25.2 Nm / 13 24.4 Nm / 11 25.0 Nm / 11

21-25 27.0 Nm / 13 26.3 Nm / 12 25.1 Nm / 11 24.6 Nm / 12 26.5 Nm / 13

26-30 25.3 Nm / 12 26.1 Nm / 11 26.6 Nm / 12 27.5 Nm / 13 27.2 Nm / 12

RZ2013-3-WR40---Tool No.1 M8 Soft Joint

No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse

1-5 21.9 Nm / 10 24.4 Nm / 11 24.7 Nm / 11 24.1 Nm / 12 25.2 Nm / 11

6-10 24.0 Nm / 11 24.2 Nm / 12 24.4 Nm / 11 23.3 Nm / 11 22.3 Nm / 11

11-15 25.9 Nm / 12 22.6 Nm / 11 25.0 Nm / 11 25.6 Nm / 11 25.2 Nm / 11

16-20 25.3 Nm / 11 26.1 Nm / 12 25.7 Nm / 12 26.1 Nm / 13 24.3 Nm / 11

21-25 25.7 Nm / 12 21.5 Nm / 12 26.4 Nm / 12 25.8 Nm / 12 27.2 Nm / 12

26-30 26.0 Nm / 12 26.1 Nm / 11 24.1 Nm / 11 25.7 Nm / 13 26.5 Nm / 12

RZ2013-3-WR40(Tool No.1) Cmk: 1.43 (Tolerance: 25% /Target Torque: 25Nm)

CV: +/-6% RZ2013-3-WR40(Tool No.3) Cmk: 1.41 (Tolerance: 25% /Target Torque: 25Nm)

CV: +/-6%

PERFORMANCE ON SOFT JOINT

RZ2013-D-WR30

RZ2013-D-WR30---Tool No.9 M8 Soft Joint

No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse

1-5 19.4 Nm / 10 21.2 Nm / 10 22.1 Nm / 11 20.8 Nm / 10 18.7 Nm / 10

6-10 19.1 Nm / 10 22.5 Nm / 11 21.1 Nm / 10 22.5 Nm / 10 21.8 Nm / 10

11-15 22.1 Nm / 10 21.0 Nm / 10 22.6 Nm / 10 22.7 Nm / 10 23.5 Nm / 11

16-20 22.0 Nm / 12 22.7 Nm / 10 23.3 Nm / 11 22.5 Nm / 11 23.4 Nm / 11

21-25 22.1 Nm / 10 21.8 Nm / 11 21.6 Nm / 10 23.1 Nm / 12 23.8 Nm / 12

26-30 22.5 Nm / 11 22.7 Nm / 10 24.3 Nm / 12 25.0 Nm / 12 23.5 Nm / 11

RZ2013-D-WR30---Tool No.7 M8 Soft Joint

No. Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse Torque / Pulse

1-5 22.1 Nm / 10 20.1 Nm / 11 19.5 Nm / 10 20.5 Nm / 11 20.6 Nm / 10

6-10 17.6 Nm / 10 19.5 Nm / 10 17.7 Nm / 10 18.8 Nm / 10 19.5 Nm / 10

11-15 18.2 Nm / 10 20.2 Nm / 10 18.9 Nm / 10 18.7 Nm / 10 20.1 Nm / 10

16-20 20.1 Nm / 11 22.4 Nm / 11 19.9 Nm / 10 20.3 Nm / 11 21.8 Nm / 11

21-25 20.0 Nm / 10 20.5 Nm / 11 20.7 Nm / 10 20.3 Nm / 10 20.0 Nm / 10

26-30 20.9 Nm / 10 20.5 Nm / 11 21.3 Nm / 11 22.9 Nm / 12 20.5 Nm / 11

RZ2013-D-WR30(Tool No.7) ： Cmk: 1.30 (Tolerance: 25%/Target Torque: 20Nm)

CV: +/-6% RZ2013-D-WR30(Tool No.9): Cmk: 1.24 (Tolerance: 25%/Target Torque: 22Nm)

CV: +/-6%

METHOD OF TESTING

- The initial tightening height of the bolt will affect the torque. The torque tester manufacturer recommends adjusting and testing the torque with the bolt flat. During the tightening process, the friction coefficient of the bolt will increase due to the change of the hand-held angle, and the strike frequency will increase. , resulting in torque variation.

- The start switch design of RZ2013 is two-stage ---allowing the operator to slowly start the tool and align it with the hole position. However, in the process of using a torque tester, the tool needs to work at full speed to truly reflect the tool output torque.

Remark: *URYU washers will gradually deform and become flattened over time and usage. Usually professional users will have a spare set of bolts that can be replaced in case of breakage, so as not to affect production. *When you have an abnormality, you can remove the washers or bolts to verify conditions. This means that a new set of gaskets or bolts will be used for further test. *The calibration is performed on the strain gauges in the main machine. The 3/8” & 1/2” probes or soft-joint bolts used in the machine are not being calibrated. These are all consumables.

TESTING ON URYU TORQUE TESTER

UDT-200A

Service and Maintenance

RZ4014-WR90 Pulse Unit Exploding Diagram

First Level Maintenance

Component Recommended First level Maintenance Status

100,000 - 120,000 cycles or 6 months (whichever comes first) on soft joint 200,000 - 250,000 cycles or 6 months (whichever comes first) on hard joint Distributor can purchase their own equipment to

Oil Change

perform oil changes.

ORING (No. 60)

100,000 - 120,000 cycles on soft joint 200,000 - 250,000 cycles on hard joint

Distributor can purchase parts by themselves for

material replacement operations. Back support ring (miter) (No. 61)

Oil screw (No. 62)

Second Level Maintenance

Component Recommended Second level Maintenance Status

Hydraulic cylinder internal spring group

Second or Third oil change Maintenance requires press and assembly experience. It

is recommended to return to Durofix Taiwan HQ QL SPINDLE