Edition 2 September 2012

This document provides details about different menu screens, their description and how to edit those screens in display module, required for the operation of QX Series Hand Tool.

The image Below shows the display of QX Series display module with descriptions of the programming keys.

UP

ESCAPE

ENTER

LEFT

RIGHT

DOWN

Symbol Function

Escape / Exit

Enter / Edit

UP

DOWN

RIGHT

LEFT

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Power up QX Series tool

RUN SCREEN

Press “UP” key

Number being used

Always Press “UP” key to go to next screen Press “ENTER” to enter “EDIT” mode

Password screen

Press “UP” key to increment the value

Press “DOWN” key to decrement the value

Current fault

Press “ENTER” to select the changed values.

Press “ESC” to undo and keep the old values.

Status screen with shunt cal, wireless strength and battery level.

After display is unlocked Press “RIGHT” Key

Press “UP” key to go to next screen

Cycle Count

Target Angle, Low and High screen

Save or Ignore changes. If not on Save screen, use the up or down key to scroll to the Save screen.

Target Torque Low and High screen

Press “UP” key to scroll on one by one to get below editable screens in seriesscreen.

RUN SCREEN

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Strategy – Angle or Torque

Direction – Clock wise or anti

clockwise

Unit of Torque

Target Angle (Angle strategy) OR

Target torque (Torque strategy)

Torque High

Torque Low

Angle High

Angle Low

Torque threshold

Free Speed

Shift down torque

Shiftdown Speed

Gang count

Enable / disable RF module

Save / ignore the changes

settings

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Pressing “ENTER” key after switching on the display will show this image.

PRIMARY Section - shows latest peak torque (for a torque strategy) or the latest peak angle (for an angle strategy), with units.

The SECONDARY LEFT - shows the cycle count or gang count, if gang count is programmed.

The SECONDARY RIGHT - shows the active configuration number.

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Pressing “UP” will advance to next screen.

Screen shows CONFIGURATION setting used in the tool.

Pressing “ENTER” will enable the “EDIT MODE” (This procedure to enter “EDIT MODE” is same for all settings update).

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“UP” or “DOWN” key can be used to update the configuration. Pressing “ENTER” again will select the modified configuration.

The password screen shows whether the display is locked or unlocked. If the display is locked the parameters of the QX Series Hand tool cannot be edited.

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Password can be changed by entering into “EDIT MODE” and using “UP” or “DOWN” key.

If “1234” is entered on the Password screen, the user may use the left arrow to go to the Tool ID and software version page.

The Primary Display is the “Tool Location ID”.

Lower Secondary Right is the “Display Firmware” Version.

Lower Secondary Left is the “Motor Controller Firmware” Version.

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Displays Tool time in HH:MM:SS format. Press the Down key to display the tool time in HH:MM:SS format.

Remaining screens are for internal use only to view log location. Press the Down key to display a screen for internal use only to view log location. Press the Down key again to display a second log screen.

Press the Down key again to return to the Tool ID page. Pressing the right arrow from this page exits back to the password display.

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Press ‘ENTER’ to enter the ‘EDIT’ mode. Enter the appropriate password to unlock the tool. Press ‘ENTER’ to exit the ‘EDIT’ mode. 2.3.1. Updating parameters of the QX Series tool

After display is unlocked with a valid password, Pressing “RIGHT” key will advance to following settings that can be modified as required.

The settings can be modified by entering “EDIT MODE” and using “UP” or “DOWN” key or “RIGHT” or “LEFT” key as required.

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2.3.2. Strategy

This screen indicates configuration strategy being used.

Left – Angle, Right – Torque.

The pointing arrow indicates the present configuration being used.

This can be changed by entering “EDIT MODE” and using “RIGHT” or “LEFT” key.

2.3.3. Direction of Rotation

Image shows direction of rotation in which the QX Series hand tool rotates.

Indicates counter clock wise rotation.

Indicates clock wise rotation

This can be changed by entering “EDIT MODE” Key and updating using “RIGHT” or “LEFT” key.

2.3.4. Unit of the Torque

Indicates unit of the Torque displayed in Configuration 1.

This can be changed by entering “EDIT MODE” and updating using “UP” or “DOWN” key.

2.3.5. Torque

Torque “LOW” Display

Torque “HIGH” Display

Torque “LOW” can be modified in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

Torque “HIGH” can be modified in this mode by entering “EDIT” mode and using “UP or “DOWN” key

Torque “TARGET” Display.

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Torque “TARGET” can be modified in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

2.3.6. Angle

Angle “LOW” Display

Angle “HIGH” Display

Angle “LOW” can be modified in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

Angle “HIGH” can be modified in this mode by entering “EDIT” mode and using “UP or “DOWN” key.

2.3.7. Torque Threshold

The Torque at which reading of the angle will be started. The value can be edited by entering “EDIT” mode and using “UP” and “DOWN” arrow.

2.3.8. Free Speed

The below screen indicates free speed of the QX Series tool. The value can be edited by entering “EDIT” mode and using “UP” and “DOWN” arrow. Programmed speed is a percentage of tool maximum speed.

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2.3.9. Shiftdown Point Config

This screen indicates “Torque Threshold for shiftdown point”. This can be changed by entering “EDIT MODE” and updating using “UP” or “DOWN” key.

2.3.10. Shiftdown Speed

This screen indicates shiftdown speed of the QX Series tool. Shiftdown speed can be edited by entering “EDIT MODE” and updating using UP and DOWN arrow. Programmed speed is a percentage of tool maximum speed.

2.3.11. Gang count

The below screen shows the gang count number of bolts to be fastened per Group, Gang, or Set for Configuration 1.

This can be modified by entering “EDIT MODE”.

2.3.12. Radio Enable/Disable

This screen allows the user to enable or disable the radio module. The selection on the left disables the radio module and the selection on the right enables the radio module.

RADIO DISABLED

RADIO ENABLED

2.3.13. Save / Ignore Settings

After all the required changes are completed, Press enter to highlight the save settings box on the left. Press the right or left arrow key to select cancel on the right. Pressing enter a second time causes the tool to leave edit mode.

SAVE SETTINGS

CANCEL SETTINGS

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This is the next screen obtained after pressing “UP” key when QX Series displays the Password screen.

This is the next screen obtained after pressing “UP” key when QX Series displays password screen.

Primary display indicates Shunt Calibration Value.

Secondary display on left indicates RF signal strength and the one on the right indicates Battery Level.

This value shows number of cycles run by the QX Series tool, Since the last time it was changed.

With the tool unlocked, press ‘ENTER” key to edit this screen. Press either the ‘UP’ or ‘DOWN’ key to clear the cycle count. For this change to be retained a cycle must be run before removing power to the tool. Otherwise, the old cycle count is restored.

Primary display – Target Angle.

Secondary Display on left - Angle low.

Secondary Display on right - Angle High.

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Primary Display -Target Torque.

Secondary display on left - Torque low.

Secondary display on Right - Torque high.

Pressing “UP” advances back to “RUN SCREEN”, the first display screen.

There are four LEDs on the display module. 3 on the top and 1 below the display screen.

The Status LEDs shall be used as follows:

Red -- The last tightening cycle exceeded its high limit.

Yellow -- The last tightening cycle ended below its low limit.

Green -- The last tightening cycle ended between its high and low limits.

Blue -- The tool has an active fault condition.

The following table lists faults reported on the Viper Tool display. All of these faults are recorded in the tool’s event log.

F-01 Trigger Fault Trigger was pulled while tool is disabled.

ICS, PCM, or tool display needs to enable the tool.

F-02 Trigger Fault Trigger was pulled during a configured delay period between cycles.

Wait for configuration delay and pull trigger again.

Smart Socket function has the tool locked until PCM indicates the correct socket has been attached to the tool.

Attach the correct socket for the selected configuration.

F-03 Trigger Fault

User configured alarm that occurs after the tool runs the number of configured cycles, where xx = 01 to 05 .

2-xx PM Alarm Cycle Fault

Reset alarm’s cycle count configuration.

User configured alarm that occurs after a specific time and date, where xx = 01 to 05.

3-xx PM Alarm Time Fault

Reset alarm’s time/date occurrence.

Insert battery & Pull trigger to power-up the Motor Controller.

Display did not communicate with the Motor Controller in the last 10 seconds .

A-10 Motor Controller Timeout

If alarm does not go away then there is a possibility of damaged electronics. Contact the IR Service Center for service.

Only occurs after a software update has been applied, but no other changes were made in the tool’s memory.

A-55 Display Update Detected

None. This code is for information only.

Only occurs after a software update has been applied, and configuration data was reset to factory defaults.

A-AA Display Update Detected

Re-load tool configuration data from ICS or tool display.

B-01 Motor Controller Update Failed

An update to the motor controller firmware failed.

Re-load motor controller firmware through ICS.

B-50 RF Network Error Tool detected a duplicate Tool ID on the RF network. Change Tool ID to be unique.

B-80 RF Network Error Tool failed to communicate with the PCM in the last 20 seconds.

Disable Wireless interface if PCM is not present.

B-E1, B-E5,

RF Network Error Error code from the radio module inside the tool.

Check wireless settings using to ensure that tool’s RF settings match with PCM.

B-E9

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E-00 Motor Controller Fault Battery Fault Replace battery.

Faulty HALL cable. Contact the IR Service Center for service.

E-01 Motor Controller Fault Invalid Hall State

Check wireless settings using ICS to ensure that tool’s RF settings match with PCM. Also confirm that the tool’s ID is in the PCM’s list.

Too much current being drawn over an extended amount of time. Add a 10 second delay between cycles to try and remedy. If it is a very soft joint, try raising the shift down point so that the majority of the cycle is run at high speed.

E-02 Motor Controller Fault I2T Fault

E-03 Motor Controller Fault Motor Stall Possible damaged electronics hardware. Contact the IR Service Center for service.

E-04 Motor Controller Fault Motor current Possible damaged electronics hardware. Contact the IR Service Center for service.

E-05 Motor Controller Fault Over temperature Add a delay between cycles to allow time for the tool to cool.

E-06 Motor Controller Fault Current Offset Possible damaged electronics hardware. Contact the IR Service Center for service.

E-07 Motor Controller Fault Shunt Calibration Faulty transducer or transducer wire. Contact the IR Service Center for service.

E-08 Motor Controller Fault Torque Offset Fault Faulty transducer or transducer wire. Contact the IR Service Center for service.

E-09 Motor Controller Fault Transducer Fault Faulty transducer or transducer wire. Contact the IR Service Center for service.

Check the joint for stripped threads. If the joint is a soft joint, extend the step timeout parameter for the fastening configuration being run.

E-0A Motor Controller Fault Step Execution Timeout

E-0B,

Motor Controller Fault Communication message timeouts Try pulling the trigger again.

E-15

Torque high limit is too low or the joint is too hard for the fastening settings. For a hard joint, try lowering the free speed to 70% and/ or lowering the shift down torque.

E-0C Motor Controller Fault Over Torque limit

Check the joint for stripped threads. Angle limit is too low or the joint is too soft for the fastening settings.

E-0D Motor Controller Fault Over Angle Limit

Torque low limit is too high or the user released the trigger before the cycle was complete. The user should keep the trigger engaged until the cycle is complete.

E-0F Motor Controller Fault Under Torque

Angle low limit is too high or the user released the trigger before the cycle was complete. The user should keep the trigger engaged until the cycle is complete.

E-10 Motor Controller Fault Under Angle

E-12 Motor Controller Fault Early Trigger Release The trigger was released before the cycle completed.

Cycle failed during one of the early stages of a prevailing torque strategy. Retry or check the joint for problems.

E-18 Motor Controller Fault

Multi-step configuration did not complete due to early trigger release.

E-1C Motor Controller Fault Low Battery Fault

Motor controller is going to sleep due to idle timeout (Fault is ONLY displayed if the tool is connected via USB).

E-1E Motor Controller Fault

Pull trigger to power-up tool.

Original instructions are in English. Other languages are a translation of the original instructions.

Tool repair and maintenance should only be carried out by an authorized Service Center.

Refer all communications to the nearest Ingersoll Rand Office or Distributor.

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